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Machine Vision · 2025

Vision-Based Quality Inspection System

Real-time defect detection on an automotive production line — cut manual inspection effort by ~40%.

Case study PDF
01 · The problem

Manual inspection of automotive parts was slow, inconsistent between shifts, and rejection data was never recorded anywhere it could be analysed.

02 · What I built

Built a full detection pipeline — camera setup, dataset labelling from line footage, model training, and ONNX-based edge inference — then wired results into a rejection log and dashboard.

03 · Impact

Reduced manual inspection effort by around 40% and gave the quality team a defect history they can analyse by part, shift and defect type.

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What I built

  • Camera and lighting setup for the inspection station
  • Defect detection model trained on real line footage
  • ONNX edge inference for real-time decisions
  • Reject logging into SQL with dashboard integration

Domain knowledge used

Quality consistency, tolerances, and what a real defect looks like on a real part — plus the discipline of keeping the system running across shifts.